IMES Sanayi Sitesi A Blok 1 Yukarı Dudullu 34775, Turkey

3D PRINTING DMLS

IMES Sanayi Sitesi A Blok 1 Yukarı Dudullu 34775, Turkey

About

+90 3D Digital Factory has the largest 3D printing capacity in the Middle East with more than 10 large format industrial printers with different technologies and materials.


DMLS

 

  • Dense metal parts,

  • Accurate, fine features, and complex geometries,

  • Ideal for geometries that can’t be CNC machined,

  • Part sizes up to 400 mm³,

  • Part consolidation,

  • Supports required due to high energy process,

  • Surface finish after 3D printing,

  • Inconel, Aluminium, 316L materials.

 

APPLICATIONS

 

  • Conformal cooling channels,

  • High-temperature housings,

  • Complex tools,

  • Production parts,

  • Aerospace parts,

  • Medical Implants.

 

3D PRINTING

 

+90 3D Digital Factory has the largest 3D printing capacity in the Middle East with more than 10 large format industrial printers with different technologies and materials. In 2019, we produced more than 100,000 parts for more than 400 innovative companies.

 

 

3D PRINTING APPLICATIONS

 

  • Concept Modelling: 

Concept modeling is used to reify your ideas and concepts earlier. It is used for testing, proving, and sensitive adjustments by design, engineering, and architecting bureaus.

 

  • Rapid Prototyping: 

One of the most important advantages of professional printers is the ability to make moving parts with different materials. Full functional prototypes can be made for the different tests. Rapid prototyping increases efficiency and helps to find imperfections in the design process earlier.

 

  • Molding: 

Professional printers manufacture jigs, fixtures, and molds in hours even in minutes, and decrease the lead time significantly.

 

  • Rapid Manufacturing: 

End-user parts can be manufactured with 3D printers without using molds. 3D printing decreases the cost and lead time. It can be a suitable alternative to assembly line production in the next few years. Professional 3D printers are commonly used in aviation, medical, automotive, architecture, and consumer goods industries.

 

 

 

3D PRINTING PROCESSES

 

  • 3D Part Design:

The first step of the 3D printing process is creating a digital model. CAD (Computer Aided Design) software is used to design. Besides, 3D scanning can be made to get 3D model data for the reverse engineering application.

 

  • Creating STL Files:

CAD files should be transformed into STL files. Otherwise, 3D printers cannot use the CAD data. STL file defines the surface of the model for 3D printing and makes simpler the complex CAD model. Most of the CAD software can be transformed into the STL format. OBJ and 3DP files can be accepted. However, these files are less commonly-used.

 

  • 3D Printing:

There are several 3D printing technologies such as FDM, Polyjet, SLS, and DMLS. Manufacturing technology is determined according to the desired material and model.

 

  • Removing The Part:

Removing the 3D-printed part from the manufacturing platform is enough for some 3D printing technologies. However, some of them may require a technical process for removing. Support materials can be removed by hand or special solution.

 

  • Post-Processing:

Post-processing needs change according to the 3D printing technology that is used for manufacturing. Even though some 3D-printed parts can be used directly, some 3D-printed parts need post-processing applications to transform the final shape. Sandpapering, painting, and polishing can be applied for different needs on parts.

 

 

PARTS THAT WE HAVE MANUFACTURED FOR DIFFERENT SECTORS

 

  • Automotive:

Rapid prototyping parts, Front and back bumpers, Front grill and grill cover, Outer trim parts, Dashboard group parts, Clip, terminals and grommet parts, Inner door trims, Frontal and middle console parts, A, B, C, D pillar parts, Seat cover parts, Frontal headlight and backstops.

 

  • Defense and Aviation:

Rapid prototype parts, Hydraulic close systems with liquid indicators, Cam mechanism in the rudder system, Mechanical design that has an altimeter, gears for gyro and servo motor, Indicators at same center with 3 coniferous, Electro-optic surveillance system.

 

  • Durable Consumer Goods:

Rapid prototyping parts, Inner parts of a refrigerator, motor group, and accessory parts, All plastic parts of a handheld cleaner, All plastic parts of a toaster, All plastic parts of a dryer, All plastics of a vacuum cleaner, Inner parts of an oven.

 

  • Medical:

Rapid prototyping parts, Surgical operation devices, Laser epilation devices, Air moisturizer devices, Medical splints, and Mobilization devices.

 

  • Art and Architecture:

Rapid prototyping parts, Lightening products, Statue, Scaled model, and mock-up.

 

  • Other:

Make your ideas physical and touch your ideas!, We can manufacture everything that you can imagine.

Video

Introduction Video

Location

IMES Sanayi Sitesi A Blok 1 Yukarı Dudullu 34775, Turkey
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